Technical requirements for 20120917 core shell wobble machine

1. Technical Requirements

1. Capacitor shell size

Length: 36~49mm

Height: 24~50mm

Thickness: 18~30mm

2. Core solder piece model: 187U

3. Eight internal and external deviations: subject to the actual sealing sample

4. Terminal center dislocation deviation: according to the actual sealing sample

5. Plate size: 380*530mm

6. Product placement size deviation: ≤ 1mm

2. Equipment Requirements

1. The core is put into the shell (the terminal bayonet is stuck in the shell slot, and the core is not pushed into place) with manual assistance, and then put into the feeding conveyor belt.

2. When pressing the core, correcting the terminal and discharging the manipulator, the equipment is not allowed to cause damage to the core, terminal and shell.

3. The product is pressed and corrected, and the equipment adopts track transfer structure.

4. When producing products of different specifications, the track size can be adjusted and the pressure head can be replaced, and the adjustment and replacement are convenient and reliable.

5. The core pressing head frame can be adjusted in X and Y directions as a whole.

6. During the whole process of pressing the core in place, the indenter must let the core and the terminal receive force at the same time (or the core does not receive force to ensure that there is no relative displacement trend between the terminal and the core) to avoid loosening and falling off of the terminal welding point. When the indenter presses the core, the terminal is not allowed to have internal and external eight.

7. The two-way track design can avoid the shell mounting ear to avoid the shell material stuck in the track.

8. The product is transferred in the track to be pushed by a cylinder, and the stroke of the pushing cylinder is adjustable. The push rod is not allowed to damage the shell.

9. After the product is pressed by the core and reaches a fixed position, a manipulator will take out the product and place it in the iron plate.

10. The number of rows and cases of product placement can be set on the touch screen, and the product tray can move in X and Y directions. After one tray is placed, the equipment stops and there is a sound and light prompt.

11, the actual production capacity of the equipment must reach 20/min (continuous work for 1 hour acceptance, deducting the replacement time).

12. The equipment has statistics on the total number of production and the number of disks, and the counting is accurate.

13. The appearance of the equipment shall be neat and beautiful, and the pipeline and wiring shall be neat and tidy.

14. The equipment is equipped with air blow guns for cleaning, three-color LED alarms and working lights.

15. Working air pressure: 0.45-0.55Mpa.

3. equipment structure

1. The equipment adopts PLC and touch screen control, simple operation; when a fault occurs, the equipment will automatically stop and alarm.

2. The equipment adopts track form and manipulator structure.

3, iron plate movement using stepper motor, ball screw and linear slider bearing structure.

4. The equipment shall meet five kinds of products: 37*18*34, 37*20*34, 47*18*34, 47*20*34 and 47*22*34.